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Job Details

Tooling Strategy & Design Engineer - Design Risk Assessment

Lighthorne Heath, Warwickshire, United Kingdom, Contract

Posted: 4 days ago

Description:

Role: Tooling Strategy & Design Engineer - Design Risk Assessment

Location: Gaydon - requirement to support other manufacturing sites in the Midlands

Contract type: Ongoing contract

We are looking for an engineer who comes with a wealth of experience across the Automotive Built industry. This is a Tooling Design Engineer with focus on Design Risk Assessment within Manufacturing Engineering.

ROLE

Responsibilities will include the creation, analysis, and delivery of Design Risk Assessments (DRA) for Body in White (BIW), Trim and Final (T&F) Assembly Fixtures, Powertrain, and Battery Assembly Fixtures.
You will be responsible for the Design Risk Assessment from Kick Off to Design Delivery and Successfully physical fixture handover.
You will be required to support the continual development of the Department Lessons Learnt (Continual Improvement) and the continual development of Tooling and Design Standards.
You will be required to demonstrate a wide knowledge of delivering Design risk assessments.
SKILLS

Creation, analysis, and delivery of Design Risk Assessment (DRA) based on EN, ISO, BS Design Standards
Good knowledge of EN, ISO and BS Design standards for T&F and BIW Assembly fixtures
BIW, Trim & Final, Powertrain tooling design experience from 3D concept to 3D detailed and 2D Drawings design,
Experience in creation of FMEA documentation,
To Drive Improvements into our Standards, Processes and Methods of working
To Create and Update into our Standards, Processes and Methods of working

Body In White

BIW Assembly Fixtures (Geometry and Non-Geometry)
Design Risk Assessment based on EN and BS Design Standard for BIW
Pallets
Grippers (Geo and Non-Geo)
Transfer System End Effectors, Put Downs, Take-Outs
Trim & Final

T&F Assembly Jigs and Fixtures (Geometry and Non-Geometry)
Design Risk Assessment based on EN and BS Design Standard for T&F
Pallets
Hand Tools
Lift Assistor End Effectors
Carrier End Effectors
Chassis Engine and Decking area Tooling / Hand Tools / End Effectors
Robotic Cells Tooling - Tooling / Grippers / End Effectors
EXPERIENCE REQUIRED:

Essential

Good knowledge and experience in creating Design Risk Assessment (DRA) based on EN, ISO and BS Design Standards
Ability to understand safety requirements for BIW, T&F, Powertrain equipment based on EN, ISO and BS Standards
FMEA and safety standards knowledge for mechanical, pneumatically, and electrical driven equipment
Ability to generate and resolve Design Snags and Issues. Driving resolutions of issues and feeding back.
To comply with and ensure that all data delivered is robust, meets expectations and is properly managed.
Ability to assess both internal and external designs with respect to Design safety requirements in line with EN, ISO and BS standards
CATIA V5 - 3D design and 2D drafting experience.
Desirable

Vendor Tool Design Experience
Electrical Controls Engineer (E Plan)
Experience of working on automotive Projects.
Knowledge of automotive Tooling Standards
Static and Dynamic Load Calculation Assessment / FEA Analysis Experience (within Catia environment)
Dynamic Load Analysis skills (within Catia environment)
Ergonomic assessments
Tool Standards. Ability to create and update JLR Tool Standards

Job Details

1218073509
Lighthorne Heath, Warwickshire, United Kingdom
Contract